Boiler erection involves the assembly, alignment, and installation of boiler components on-site, including the boiler body, mountings, piping, structural supports, valves, and accessories. It is a critical phase in any industrial steam or thermal system project — and one that demands experienced supervision and technical guidance.

Our Key Consultancy Areas

1. Pre-Erection Planning

• Feasibility study and site survey

• Review of boiler drawings, layout, and foundation plans

• Estimation of manpower, equipment, and safety requirements

• Creation of a detailed erection methodology and schedule

2. Supervision During Erection

• Monitoring of structural alignment and support systems

• Inspection of pressure parts, valves, mountings, and accessories

• Supervision of lifting, assembly, and rigging procedures

• Review of welding processes and welder certifications

3. Regulatory & Documentation Support

• Compliance with Indian Boiler Regulations (IBR) and Factory Acts

• Liaison with IBR authorities for stage inspections (e.g., hydro test, NDT)

• Preparation and verification of Form I, Form II, and IBR logbooks

• Assistance in IBR approval and certification

4. Safety & Quality Assurance

• Advisory on health and safety protocols (HSE) during erection

• QA/QC checklist preparation and third-party inspection coordination

• Testing of mountings, controls, and instrumentation

5. Commissioning Readiness

• Pre-commissioning trial runs and testing

• Start-up and blowdown assistance

• Operator training for safe operation and shutdown

• Final handover and documentation